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Update 05/10/07 My original plan
was to spend a quiet evening finishing up the initial setup. I attached
the way covers and roughly squared the head with a combination square. I
then planned to tram the head. My original thought was to chuck my DI
post in a collet but the post size is right between two collets. I'll
turn a new post when I get some spare time. The desire to make chips was
becoming overwhelming so I chucked the post in the Jacobs chuck (I can
hear the gasps now...) and using a matched set of 1-2-3 blocks roughly
trammed the head. I clamped the vise down and clamped up a piece of
scrap aluminum. With a 5/8" four flute end mill spinning merrily I took
a light cut resulting in glorious chips! Machining bliss achieved. |
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05/08/2007 The big brown truck dropped off 187 pounds
of pure machining joy! |
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The big box on the bottom of the stack had
the column, the head, the controller, and several bags of miscellaneous
parts. Everything has a nice coating of light oil and although the box
was banged it all appeared to be damage free. I was a little surprised
to find the chuck and the tapered shank in plastic bags in the big bag
of parts. They appear to be free from damage but I would have expected
them to be at least wrapped and packed in a box separate from the
wrenches and miscellaneous nuts and bolts. |
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The head as shipped. Not too much to do
other than a quick wipe down with alcohol. I did find a couple chunks of
debris (paint chips and dirt) in the grease on the gears. Those were
easily removed and the head was ready to be installed. |
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The pile of empty boxes off to a good
start. |
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The second box only had the table. The
table right out of the box, covered in oil. The scale looks strange but
that is just a plastic cover. |
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The pile grows... |
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The last box contained a number of
accessories for the mill. In the upper right corner is a set of collets.
Directly below the collets is a small set of fly cutters. In the top
center is a dividing plate that will work with the rotary table (picture
below). To the left of the dividing plate is a clamp set. In the lower
left hand corner is a mill vise. |
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The rotary table, one of the few items
covered in the typical red grease for Asian imports. I'm looking forward
to cleaning that one up, yeah, right. |
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The final shot of the box pile. That is a
lot of packaging. Luckily, it seems to have done its job protecting the
parts from the hard knocks in shipping. |
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The table components after disassembly and
cleaning. All the bearing surfaces received a light coat of grease and
then the table was reassembled. |
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The column has been attached with a really
big nut. |
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Several more parts have been added, the
head, the control box, the speed control, and the levers for the head.
At this point it has been powered up and run up in both the low and high
range. The gibs have been adjusted for smooth operation. The way covers
still need to be reattached and then it will be time to tram the head.
Hopefully the chips will be flying soon. |
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